Production Process in Garment Industry

Production Process in Garment Industry, what to follow up as a merchandiser

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Every factories follows some sequence of operations for the production of garments. Here we will discuss on the processing steps briefly that will help you to understand the production processes as a merchandiser. Before starting production factory in-house the fabric, accessories, threads etc. After fabric in-house in the fabric store, fabric is inspected in rotary […]

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Pad-Steam dyeing machine

Chemical pad steam dyeing machine / process brief with schematic diagram

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What is Pad-Steam Dyeing Process? Pad-Steam dyeing is a process of continuous dyeing in which the fabric in open width is padded with dyestuff and is then steamed. Pad steam is an ideal machine for reactive dyeing of cotton and its blended fabrics. Light, pale and medium shades can be dyed in this machine. Continuous

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Production Parameters

Apparel production parameters; What is SMV ?, What is SMV factor ?, What is Efficiency?, What is MIS ? in a apparel Industry

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To get a finished product, different operational stages are being undertaken in the factory. All processes, sequences of operation& all other necessary parameters related to production are described below. Production Parameters: SMV SMV factor Efficiency MIS Power loss Worker problem etc     What is SMV ? SMV is an abbreviation word; it means “Standard

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Job responsibilities of Merchandising Team

Job responsibilities of merchandisers in apparel industry

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All the activities involved in procuring export order of any garment of any particular design for a specific quantity, analysis with specific attention to required quality level, production scheduling & exporting the garments within fixed time frame may be called merchandising.  After receiving an order, the merchandiser with the help of pattern master calculates the

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Fabric Cutting

Fabric cutting machines used in garment/Apparel industry. Straight knife and Band Knife cutting machine

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What is Fabric Cutting in a apparel industry? To make a complete garments, cutting is necessary. Cutting means to out the garments pieces from lays of the fabric with the help of templates(markers).Generally the marker is applied (drawn, traced, sprayed, clipped, pinned) to the top ply of a lay. Objectives of fabric cutting: The objectives

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Brief of cutting room operation sequence in garment industry

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Cutting room Operations: All cutting machine operators use metal hands gloves while cutting to avoid cut injury on the finger. All cutting department employees use dust mask while cutting to avoid breathing in cutting dust. Before starting the size set cutting process, all reports and tests are completed on the fabric to be cut. The

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Toyota Production System II Lean Manufacturing

Toyota production system (TPS) in garment industry II Lean Manufacturing

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What is Lean Manufacturing? Lean manufacturing is a systematic approach to identify and eliminate wastes(Muda:-non-value added activities) through continuous improvement by conveying the product at the pull of the customer in pursuit of production. In a more basic term, more value with less work. This is the manufacturing system developed by Toyota which pursues optimum

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Ironing units showing a variety of surface shapes.

Advanced Apparel Finishing Machinery

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Apparel manufacturing includes number of processes from order receiving to dispatching shipment of the finished garments [1]. The term apparel finishing is an important part of garment manufacturing mainly applies to pressing, folding and packing of garments [2]. It covers all the operations required to complete a garment. For most garments, this process starts after

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Yarn Winding

Types of yarn winding process, Soft Winding and Hard Winding process

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Winding: Winding is the process of transferring yarns from ring, bobbin, hank etc. into a suitable package. Two types of winding is done in the factory. Such as- Soft winding Hard winding Soft winding: The main object of soft winding is preparing the yarn package for the subsequent yarn dyeing process by controlling the density

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